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QUALITY IS MORE THAN OUR NAME, IT'S OUR HERTIAGE

Standard & Custom Electric Coils Built for Precision & Reliability

Precision Electromagnetic Coil Manufacturing for Demanding Applications

Since 1965, Quality Coils has manufactured precision electric coils and custom electromagnetic coils for OEMs across industrial automation, aerospace, medical, transportation, and specialty equipment markets. Whether supporting prototype development, custom single-sourced units, or full-scale production programs, we deliver reliable electric coils to customers across North America and around the world.

At Quality Coils, we have the experience and production capabilities that help engineering teams solve even the most complex electromagnetic and electromechanical design challenges. Our precision-wound electric coils deliver dependable performance, durability, and long service life.

Whether your application requires compact self-supported coils, encapsulated coils for harsh environments, tape wrapped coils, or complete coil assemblies, our team delivers reliability, quality, and responsiveness. Reach out and speak to our experts for technical support or for an electric coil manufacturing quote.

Electric Coil Manufacturing Capabilities

With a range of standard coil configurations, as well as custom engineered solutions for your specific application, Quality Coils offers complete in-house coil manufacturing capabilities including:

Self-Supported Coils
Engineered for compact applications where space is limited and magnetic efficiency is critical, eliminating the need for additional support structures.

Encapsulated Coils
Designed for demanding environments requiring protection from moisture, vibration, chemicals, and mechanical stress.

Tape Wrapped Coils
Cost-effective coil solutions with added insulation and mechanical protection for reliable operation in industrial and commercial environments.

Toroid Coils
Precision-wound toroidal coils designed for consistent electrical performance and efficient magnetic flux management.

Custom Coil Assemblies
Integrated coil assemblies designed to simplify installation, reduce assembly complexity, and improve overall system performance.

Prototype to Production
From design validation through high-volume manufacturing, learn why customers trust Quality Coils to support demanding electromagnetic applications.

Engineering Support & Custom Electromagnetic Coil Solutions

In electromagnetic applications, efficiency and performance are critical. Whether you have a complex aerospace application that requires precise reliability, or a challenging industrial application with harsh conditions – the right electric coil will ensure long-life performance and dependable operation.

Our experienced team is here to support your project. Whether we are recommending one of our standard electromagnetic coil configurations, or developing a custom solution for your specific needs, we have the expertise that customers trust. We are able to work directly with engineers, product developers, and procurement teams to provide coil solutions optimized for:

  • Magnetic field requirements
  • Voltage and current specifications
  • Environmental conditions
  • Temperature resistance
  • Space constraints
  • Duty cycle performance
  • Mechanical integration
  • Regulatory requirements

We’re ready to support projects from concept through production, helping customers improve performance, reduce assembly complexity, and streamline manufacturing. Contact us today to request a quote. 

Why Engineers Choose Quality Coils

Since 1965, Quality Coils has provided industry-leading expertise in the engineering and manufacturing of electric coils and electromagnetic components. We serve a wide range of industries and applications with superior coil solutions. Customers choose Quality Coils because of our:

  • 60+ years of coil manufacturing experience
  • Engineering focus that optimizes manufacturability, performance, and cost
  • Range of standard configured coils and built-to-spec coil manufacturing capabilities
  • Responsive project support and expert technical advisement
  • Quality components made in the USA
  • Fast lead times and production ramp-up
  • ISO-certified 9001:2015 quality processes
  • Product testing and validation for long-term reliability

Industries We Serve

Our standard electric coils and custom electromagnetic coils are used in a wide range of industries and applications including:

Industrial Automation

Solenoids, actuators, relays, contactors, and control systems

Aerospace & Defense

Flight controls, sensing systems, electromagnetic actuators, and mission-critical equipment.

Medical Devices

Imaging equipment, diagnostics, laboratory instrumentation, and precision medical systems.

Energy & Power Systems

Switching systems, control equipment, monitoring devices, and energy infrastructure.

Transportation & Mobility

Electromechanical systems, sensors, controls, and specialty equipment.

Scientific & Specialized Equipment

Custom electromagnetic solutions for highly engineered products.

Partner With a Trusted Electric Coil Manufacturer

When performance matters, your coil supplier matters. Quality Coils combines decades of manufacturing expertise with modern production capabilities to deliver standard and custom electromagnetic coils that meet demanding technical requirements.

If you're looking for a manufacturing partner capable of supporting prototypes, production runs, and complex electromagnetic applications, we're ready to help.

Frequently Asked Questions

What are electric coils?

Electric coils are wound conductors that generate magnetic fields when electrical current flows through them. They are used in solenoids, actuators, relays, sensors, transformers, motors, and countless industrial systems.

What industries use custom electromagnetic coils?

Custom coils are commonly used in industrial automation, aerospace, defense, medical devices, energy systems, transportation equipment, scientific instrumentation, and specialized OEM products.

What is the difference between an electric coil and an electromagnetic coil?

The terms electric coil and electromagnetic coil are often used interchangeably. Both refer to a conductor, typically copper wire, wound into a coil that creates a magnetic field when electrical current flows through it.

However, electromagnetic coil more specifically emphasizes the coil's role in generating or controlling magnetic fields for applications such as solenoids, actuators, relays, sensors, and other electromechanical systems. Electric coil is a broader term that may be used to describe coils used in a variety of electrical and electromagnetic applications.

What materials are used in custom electromagnetic coils?

Custom electromagnetic coils can be manufactured using a variety of conductor, insulation, and encapsulation materials depending on the electrical, thermal, mechanical, and environmental requirements of the application. Most often, the conductor is a copper magnet wire, though specialized applications may utilize aluminum magnet wire, silver-plated copper wire, silver wire, or nickel-plated copper wire.

Coil designs often incorporate various insulation materials, tapes, coatings, bobbins, encapsulation compounds, and housings to provide protection from heat, moisture, vibration, chemicals, and mechanical stress.

What is a custom electromagnetic coil?

A custom electromagnetic coil is engineered for a specific application and designed around unique electrical, magnetic, mechanical, and environmental requirements.

Can Quality Coils help with coil design?

Yes. Our team works with customers during the design and development process to improve manufacturability, performance, and long-term reliability.

Do you support prototype coil manufacturing?

Yes. We support both prototype development and production manufacturing, allowing customers to move from concept to commercialization with a single supplier.

What information is needed for a custom coil quote?

To provide an accurate custom coil quote, our engineering team typically reviews the application's electrical, magnetic, mechanical, and environmental requirements. Key information may include:

  • Magnetic field requirements
  • Operating voltage and current
  • Duty cycle and performance requirements
  • Finish or encapsulation requirements
  • Environmental conditions
  • Temperature range and thermal requirements
  • Available installation space and dimensional constraints
  • Mechanical integration requirements
  • Applicable industry or regulatory standards
  • Estimated production quantities

When available, drawings, CAD files, specifications, or existing component samples can help streamline the review process and improve design accuracy. Our team can evaluate your application requirements and advise on the information needed to support a custom electromagnetic coil manufacturing quote.